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High precision cutting: Laser processing


Release time:

2024-11-12

Science laser processing high-precision cutting mysteries, covering automotive, food, stage lighting and other fields, to show its advantages of intelligent machining.

In today's era of rapid technological development, intelligent mechanical processing technology is constantly innovating, among which laser processing has emerged in many fields with its high-precision cutting characteristics. From the automotive field to the food industry, to stage lighting, laser processing plays a vital role.

 

Laser processing is a method of processing materials using a high-energy-density laser beam. The laser beam has extremely high energy and can instantly heat the material to the melting point or boiling point, causing it to vaporize, melt or burn, thereby achieving processing operations such as cutting, welding, and punching.

 

In terms of high-precision cutting, the laser beam is focused into an extremely small spot through a focusing mirror, and its diameter can reach several microns or even smaller. When the laser beam is irradiated on the surface of the material, due to the extremely small spot and highly concentrated energy, the material can be locally heated to a high temperature in a very short time, causing it to vaporize or melt quickly, thereby achieving high-precision cutting.

The secret of high-precision cutting in laser processing

 

1. High energy density

The laser beam has an extremely high energy density, which is one of the key factors in achieving high-precision cutting. A high-energy-density laser beam can heat the material to a high temperature in an instant, causing it to vaporize or melt quickly, thereby reducing the range of the heat-affected zone and improving the cutting accuracy.

In the automotive field, laser cutting technology is widely used in the manufacture of automobile bodies. Since the materials of automobile bodies are usually high-strength steel, aluminum alloy, etc., traditional cutting methods are difficult to meet the requirements of high precision. Laser cutting technology can achieve high-precision cutting, not only with smooth and flat cutting edges, but also with high dimensional accuracy, which can meet the strict requirements of automobile body manufacturing.

 

2. Accurate focusing system

The focusing system in laser processing is an important component for achieving high-precision cutting. The focusing system can focus the laser beam into a very small spot, thereby increasing the energy density and achieving high-precision cutting.

In the food industry, laser cutting technology has also been widely used. For example, in the food packaging industry, laser cutting technology can achieve high-precision cutting of materials such as plastic films and paper boxes, not only with neat cutting edges, but also without contaminating food. This is due to the precise focusing system in laser processing, which can focus the laser beam within a very small range to achieve high-precision cutting.

 

3. Advanced control system

The control system of laser processing is the key to achieve high-precision cutting. The control system can accurately control the power, scanning speed, focus position and other parameters of the laser beam, thereby achieving precise control of the cutting process.

In the field of stage lighting, laser cutting technology is used to make lighting props of various shapes. Since the shapes of stage lighting props are usually complex, traditional cutting methods are difficult to meet the requirements of high precision. Laser cutting technology can accurately control the cutting path of the laser beam through advanced control systems, achieve high-precision cutting of various complex shapes, and add more creativity and charm to the stage lighting effects.

Application of laser processing in different fields

 

1. Automobile field

In the automotive field, laser processing technology is widely used in the manufacture of automobile bodies and the processing of automobile parts. Laser cutting technology can achieve high-precision cutting of materials such as high-strength steel and aluminum alloy, which not only improves the manufacturing accuracy of automobile bodies, but also reduces production costs.

2. Food industry

In the food industry, laser processing technology is mainly used in the cutting and punching of food packaging. Laser cutting technology can achieve high-precision cutting of materials such as plastic films and cartons, which not only improves the production efficiency of food packaging, but also reduces the waste of packaging materials.

3. Stage lighting

In the field of stage lighting, laser processing technology is used to make lighting props of various shapes. Laser cutting technology can achieve high-precision cutting of materials such as metals and plastics, and produce lighting props of various complex shapes, adding more creativity and charm to the stage lighting effects.

As an intelligent mechanical processing technology, laser processing plays an important role in the automotive field, food industry, stage lighting and other fields with its high-precision cutting secrets. High-energy-density laser beams, precise focusing systems and advanced control systems are key factors in achieving high-precision cutting. With the continuous advancement of science and technology, laser processing technology will continue to innovate and develop, providing more efficient and precise processing solutions for the development of more fields.

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