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What are the characteristics of medical sheet metal processing technology?

  • Time of issue:2024-04-12 15:58
  • Views:

What are the characteristics of medical sheet metal processing technology?

(Summary description)Medical sheet metal processing is the key technology that sheet metal technicians need to master, and it is also an important process of sheet metal product forming. Medical sheet metal processing includes traditional cutting, blanking, bending, stamping methods and process parameters, as well as a variety of cold stamping die structures, the working principles and operating methods of various equipment, new stamping processes and technologies.

  • Time of issue:2024-04-12 15:58
  • Views:
Information
Medical sheet metal processing is the key technology that sheet metal technicians need to master, and it is also an important process of sheet metal product forming. Medical sheet metal processing includes traditional cutting, blanking, bending, stamping methods and process parameters, as well as a variety of cold stamping die structures, the working principles and operating methods of various equipment, new stamping processes and technologies. Medical sheet metal processing is called sheet metal processing. So, what are the technical characteristics of medical sheet metal processing?
1.High power density: After sheet metal processing, the workpiece reaches a temperature that rises rapidly, causing it to melt or vaporize. Even materials with high melting points, high hardness, and high brittleness (such as ceramics and diamond) can also be processed using sheet metal processing techniques.

2.Medical sheet metal processing is easy to control: It is easy to combine with precision machinery, precision measurement technology, and electronic computers, thereby achieving high levels of automation and processing accuracy.

3. Convenient and flexible: the robot can process sheet metal in harsh environments or places that are difficult for others to enter, and most welding medical sheet metal processing accuracy is low, so the amount of deformation and correction is large.

4.Wide application range: beam divergence Angle can be less than 1 milliradian, spot diameter can be as small as microns, action time can be as short as nanoseconds, picoseconds. At the same time, the continuous output power of high-power sheet metal processing can reach the order of kilowatts to ten kilowatts.

5.In the assembly process, in order to ensure product quality, it is often necessary to carry out multiple selection, adjustment, measurement and inspection.
Medical sheet metal processing

Cold working sheet metal processing refers to the blanking and cutting of raw materials such as sheets, profiles, and pipes. The processing of forming, connecting, and other processes has its own unique characteristics. As a result, it has developed its own distinct processing work content, production technology, and operating specifications. Since there are numerous welding methods employed in industrial production, the welding process can be categorized into three types based on the characteristics of the welding technology used.
 

1.Fusion welding: It is characterized by heating the joint of the weldment to a molten state through local heating, fusing with each other, and then combining with each other after condensation. Commonly, arc welding and gas welding belong to this category.


2.Pressure welding: The common feature is that, regardless of whether the welding is heated, a certain pressure is applied during the welding process, so that the two bonding surfaces are in close contact, to promote the nodule effect between the atoms, ensuring that the two parts to be welded are firmly connected. Resistance welding and friction welding belong to this category.
 

3.Brazing is similar to fusion welding in that it can achieve a strong connection, but there are essential differences between the two processes. In brazing, the filler metal, which has a lower melting point than the base metals , is heated to a molten state. The base metals themselves do not melt. The liquid filler metal wets the surface of the base metal, fills the joint gap, diffuses into the base metal, bonds with the solid base metal, and finally solidifies to form a strong connection. Brazing encompasses various techniques, such as torch brazing and furnace brazing.

Production mode of medical sheet metal frabricating plant 2024年05月14日
Production mode of medical sheet metal processing plant Medical sheet metal frabricating operations are carried out in many areas of work, including various processing steps, such as stamping and material bending. in the process of performing these processing procedures, the operator must pay attention to whether the parameters are accurate and whether the application method meets the requirements. In addition, what exactly is the production model of large-scale sheet metal processing? Let's take a look!   Production mode of medical sheet metal frabricating: 1. The manipulator is equipped with a suction cup to suck up the steel plate and automatically identify the thickness (thickness measuring equipment with rollers). The thickness of the steel plate must meets the requirements of the procedure before it can enter the next process. 2. Put the steel plate on the CNC machine tool for hole punching and blanking, the brush on it will maintain it from being scratched, when the steel plate is moved to this position, the mold will automatically punch the hole, complete the sheet metal blanking process. The CNC machine has the function of automatically modifying and supporting the plates, which greatly improves the utilization rate of wood. 3. Move it to the automatic folding machine and bend the steel plate according to the program. After the parts are completed, the whole process of sheet metal frabrication from steel plate to finished sheet metal does not need manual control and will not cause human deviation, so that the product consistency is very good, not only the pass rate and efficiency are extremaliy high, but also the plate utilization rate is very impressive  However, it should be noted that during sheet metal processing, if the investment is to be reduced, the staff needs to complete the workflow in strict accordance with the production specifications. Therefore, before each application, we need to review the application status of the materials, and if the review is not passed, we cannot handle it casually. Six points that should be paid attention to in medical sheet metal frabrication The application of aluminum shell is also very extensive, I have to say, this is also one of the very common manufacturing processes in professional medical sheet metal frabricating customization, so what matters need to be paid attention to in medical sheet metal processing aluminum shell? Let's take a look 1. Do not use the measuring claw tip of the caliper as a marking needle, compass or other tools, do not manually shake the two PAWS or use the measuring tool as a splint; 2. Do not use oil stone and sandpaper to polish the measuring surface, measuring surface and marking part, unless it is the measurement maintenance personnel, it is prohibited to disassemble, modify and repair the measuring tool. 3. When the surface of the workpiece has burrs, the burrs must be removed before measurement, otherwise the measuring tool will be damaged and the accuracy of the measurement results will be affected; 4. Do not touch the measuring surface of the measuring tool with your hand, because the wet and cold dirt such as sweat on your hand will pollute the measuring surface and make it rusty. Do not mix the measuring tool with other tools and metal substances to prevent damage to the measuring tool; 5. The storage place of measuring tools should be kept clean, dry, free of vibration and corrosive substances, and away from places with large temperature changes or areas with magnetic fields. The measuring tools stored in the measuring box should be clean and dry, and no other debris should be stored; 6. After the measuring tool is used, clean the dirt and aluminum chips on the surface, loosen the fastening device, and apply anti-rust agent on the measuring surface when it is not used for a long time. It is recommended that full-time personnel be responsible for keeping the annual inspection records of measuring tools detected by authoritative enterprises.

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